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旋轉(zhuǎn)供料器用法
Usage of rotary feeder
旋轉(zhuǎn)供料器,又稱旋轉(zhuǎn)閥、星形下料器、鎖氣器,是散狀物料輸送的主要設(shè)備。其基本用法和操作步驟如下:
Rotary feeders, also known as rotary valves, star shaped feeders, and air locks, are the main equipment for conveying bulk materials. The basic usage and operation steps are as follows:
安裝與調(diào)試:
Installation and Debugging:
在安裝旋轉(zhuǎn)供料器時,需要考慮維修需要的空間。安裝完成后,需進(jìn)行無負(fù)載運(yùn)轉(zhuǎn),以確認(rèn)配管負(fù)載和機(jī)體內(nèi)無異物12。
When installing the rotary feeder, it is necessary to consider the space required for maintenance. After installation, it is necessary to perform no-load operation to confirm the piping load and the absence of foreign objects in the machine body.
確認(rèn)配管已全部連接完畢,齒輪傳動馬達(dá)已將潤滑油補(bǔ)充至制造廠家使用說明書指示的水平,安全罩已裝好,回轉(zhuǎn)方向正確后,進(jìn)行十五分鐘無載運(yùn)轉(zhuǎn)12。
After confirming that all piping connections have been completed, lubricating oil has been replenished to the level indicated in the manufacturer's instruction manual for the gear transmission motor, the safety cover has been installed, and the rotation direction is correct, perform a 15 minute no-load operation for 12 minutes.
操作與維護(hù):
Operation and maintenance:
旋轉(zhuǎn)供料器主要由主閥(殼體、端蓋、葉輪、密封結(jié)構(gòu)等)、電機(jī)減速機(jī)、防護(hù)裝置(鏈輪、鏈輪罩等)和排氣口組成3。
The rotary feeder mainly consists of a main valve (housing, end cover, impeller, sealing structure, etc.), a motor reducer, protective devices (sprocket, sprocket cover, etc.), and an exhaust port.
操作時,電機(jī)減速機(jī)驅(qū)動轉(zhuǎn)子在圓筒形的機(jī)殼內(nèi)旋轉(zhuǎn),物料從上部料斗靠自重落入,充塞在葉片間的空格內(nèi),隨轉(zhuǎn)子的旋轉(zhuǎn)到下部而卸出,實現(xiàn)均勻而連續(xù)的物料輸送34。
During operation, the motor reducer drives the rotor to rotate inside the cylindrical casing. The material falls from the upper hopper by its own weight and fills the spaces between the blades. It is discharged as the rotor rotates to the lower part, achieving uniform and continuous material conveying.
定期維護(hù)包括每個月檢查有無雜音和振動、密封壓蓋有無泄漏、鏈條的松緊程度等;每年進(jìn)行一次全面分解檢查和清洗,更換損壞零件和密封件1。
Regular maintenance includes checking for noise and vibration every month, checking for leaks in the sealing gland, and assessing the tightness of the chain; Conduct a comprehensive disassembly inspection and cleaning once a year, replace damaged parts and seals.
應(yīng)用場景:
Application scenarios:
旋轉(zhuǎn)供料器廣泛應(yīng)用于糧食加工、化工原料、塑料冶金、能源礦業(yè)、建材水泥、碼頭等行業(yè)。例如,啤酒廠麥芽車間、釀造車間輸送大麥、麥芽等均使用旋轉(zhuǎn)供料器3。
Rotary feeders are widely used in industries such as grain processing, chemical raw materials, plastic metallurgy, energy mining, building materials and cement, and ports. For example, the malt workshop and brewing workshop of a brewery use a rotary feeder 3 to transport barley, malt, etc.
它特別適用于正壓和負(fù)壓氣力輸送系統(tǒng)、脈沖除塵設(shè)備和精細(xì)喂料等場合,具有結(jié)構(gòu)緊湊、造型美觀、鎖氣性好、作業(yè)平穩(wěn)、落料均勻等優(yōu)點4。
It is particularly suitable for applications such as positive and negative pressure pneumatic conveying systems, pulse dust removal equipment, and fine feeding. It has the advantages of compact structure, beautiful appearance, good air locking, smooth operation, and uniform feeding.
通過以上步驟和方法,可以正確使用和維護(hù)旋轉(zhuǎn)供料器,確保其長期穩(wěn)定運(yùn)行。
By following the above steps and methods, the rotating feeder can be used and maintained correctly to ensure its long-term stable operation.
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